MICROWAVE SPRAY PYROLYSIS

The VBCC Microwave Spray Pyrolysis System is an advanced nanoparticle synthesis unit designed for rapid and controlled production of fine powders using microwave-assisted thermal decomposition. The system enables uniform heating, improved reaction kinetics, and high-purity material formation with precise control over particle size and morphology. Constructed in SS 316 with a quartz reactor tube and integrated spray and collection systems, it is ideal for producing advanced ceramic powders, functional oxides, and battery materials at laboratory and pilot scale.

Applications

Nanopowder Synthesis
Advanced Ceramic Powder Production
Battery Material Manufacturing
Catalyst Preparation
Functional Oxide Materials Development
Research & Development Laboratories
University Research Projects
Pilot Scale Material Processing
Energy Storage Material Synthesis
Advanced Materials Engineering

Technical Data

Heating Technology	Microwave Assisted Spray Pyrolysis
Construction Material	SS 316
Reactor Tube	Quartz
Temperature Control	Digital PID System
Spray System	Variable Speed Pump
Air Supply	Built-in Compressor
Powder Collection	Dual Stage Collection System
Process Mode	Continuous / Batch (as required)
Atmosphere	Controlled / Air / Inert (Optional)
Control System	PID / PLC Based
Chamber Type	Compact Floor Mounted Design
Power Supply	415V AC, 3 Phase, 50 Hz
Particle Output	Nano to Micron Scale
Safety Features	Thermal & Electrical Protection Interlocks

Optional Features

Touch Screen HMI Interface

SCADA Monitoring and Data Logging

Automatic Feed System

Advanced Gas Flow Control System

Enhanced Evaporation Capacity Module

Additional Cyclone Collector Unit

Remote Monitoring Facility

Customized Reactor and Chamber Dimensions

Process Recipe Control System

Advanced Safety Interlocks